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MATERIALS
2 - 18' 2"x4"s *
4 - 12' or 8 - 6' 2"x4"s *
1 - 9' and 2 - 6' 2"x2"s
1 - 16' cedar 2"x6"
9 - 6' cedar 1"x6"s
22' of 36" wide 1/2" hardware cloth
12 - 1/2" carriage bolts 4" long
12 washers and 12 nuts for bolts
2 lbs of 3 1/2" galvanized nails
1/2 lb. 2 1/2" galvanized casement nails
200 poultry wire staples (or rent power stapler with 1" staples)
1 - 12' and 1 - 8' sheet 4 oz. clear corrugated fibreglass
3 - 8' lengths of wiggle molding
40 gasketed aluminium nails for corrugated fibreglass roofing
2 - 3" zinc-plated hinges for lid
8 flat 4" corner braces with screws
4 flat 3" t-braces with screws Do not use pressure-treated or chemically-treated
wood for your compost bin.
TOOLS
Handsaw or circular power saw
Drill with 1/2" and 1/8" bits
Screwdriver
Hammer
Tin snips
Tape Measure
Pencil
3/4" socket or open ended wrench
Carpenter's square
Safety glasses, ear protection and dust mask
CONSTRUCTION
Build Dividers
Cut two 31 1/2" and two 36" pieces from each 12' 2"x4".
Butt end nail the four pieces into a 35" x 36" square. Repeat
for the other three sections. Cut four 37" long sections of hardware
cloth, and bend back the edges 1". Stretch the hardware cloth across
each frame, check for squareness of the frame, and staple the screen tightly
into place every 4" around the edge.
Set Up Dividers
The dividers will be set parallel to one another and 3 feet apart. Measure
and mark centre for the two inside dividers. Cut four 9' pieces out of
the two 18' 2"x4" boards. Place two 9' base boards on top of
the dividers and measure the positions for the two inside dividers. Mark
a centre line for each divider on the 9' 2"x4". With each divider
line up the centre lines and make the base board flush against the outer
edge of the divider. Drill a 1/2" hole through each junction centred
1" in from the inside edge. Secure the base boards with carriage
bolts, but do not tighten yet. Turn the unit right side up and repeat
the process for the 9' board. Using the carpenter's square or measuring
between opposing corners, make sure the bin is square, and tighten all
bolts securely. Fasten a 9' long piece of hardware cloth securely to the
back side of the bin with staples every 4" around the frame.
Front Slats and Runners
Cut four 36" long 2"x6"s for front slat runners. Rip cut
two of these boards to 4 3/4" wide and nail them securely to the
front of the outside dividers and baseboard, making them flush on top
and outside edges. Save the remainder of rip cut for use as back runners.
Centre the remaining full width boards on the front of the inside dividers
flush with the top edge, and nail securely. To create back runners, cut
the remaining 2"x6"s into a 34" long piece and then rip
cut into 4 equal pieces, 1 1/4" x 34". Nail the back runner
parallel to the front runners on side of divider leaving a 1" gap
for slats. Cut all the 1"x6" cedar boards into slats 31 1/4"
long.
Fibreglass Lid
Use the remaining 9' 2"x4"s for the back of the lid. Cut four
32 1/2" 2"x2"s and one 9' 2"x2". Lay out into
position on the ground (as illustrated on the front) and check for squareness.
Screw in the corner braces and T braces on the bottom side of the frame.
Centre the lid frame, brace side down, on the bin structure and attach
with hinges. Cut the wiggle board to fit the front and back 9' sections
of the lid frame. Pre-drill the wiggle board with 1/8" drill bit
and nail with 2 1/2" casement nails. Cut fibreglass to fit flush
with the front and back edges. Overlay the pieces at least one channel
wide. Pre- drill the fibreglass and wiggle board for each nail hole. Nail
on top of every third hump with gasketed nails. |
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